This white paper proposes a feasibility study to quantify the lifecycle cost impact of integrating lightweight, corrosion-resistant armor on U.S. rotary-wing aircraft. Platforms like the Black Hawk, Chinook, Seahawk, and Apache face increased fuel consumption, maintenance demands, and reduced mission performance due to the weight and degradation of traditional armor. The study aims to model these economic burdens and assess potential cost savings from adopting advanced armor materials. By analyzing real-world data on fuel usage, component wear, corrosion, and mission availability, the study will provide decision-makers with data-driven insights to guide smarter survivability investments. Ultimately, it supports a shift toward armor solutions that enhance both protection and fiscal sustainability.
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